
Product Description:
This cable production line machine processes the round sheathed with two inner cores, cable automatically feed and straighten, cut by certain length, strip cable jacket, inner core cable forming and strip, terminal crimping and CFM testing with visual inspection, and finally insert into the house.
Product Feature:
1.International appearance design, and tight and concise whole structure;
2.IPC controlling system, operating interface is simple and rational. The operation of the machine is easy to learn. All the parameters is easily set and stored. The images of operating indications are simple and direct;
3.Panasonic FP2 RTX network bus system, high precision, fast response, and monitoring in real time;
4.The crimping station is installed with imported servo motor, high crimping precision and stable performance;
5.The pneumatic parts are all imported SMC, high efficiency and stability with long life service;
6.Full closed loop flexible wire feeding system, rubber belt feeding device protects the surface of the wire from the damaging, increasing the feeding efficiency;
7.The unqualified product can be eliminated and reclaimed to reach 100% qualified rate;
8.The receptacle housing feeding station is equipped with vibratory plate and orbit. Both receptacle housing clamp speed and feeding delay time are adjustable on touch screen, smartly match the proceeding of whole automatic work line.
Technical Parameters :
| BZW-4001G | Automatic intelligent terminal crimping machine with receptaclehousing inserting for sensor |
| Wire OD | OD 3.5-6mm |
| Wire length | 150-10000mm |
| Cut precison | ±(1.0mm+0.2%*L)mm |
| Strip length | jacket: 0.1-18mm Inner core: 0.1-8mm |
| Feed speed | Max. 12.0 m/s |
| Capacity | about 3s/pcs |
| Crimp force | 25KN |
| Power | 220V 50/60HZ 40kw |
| Air source | 0.5 Mpa-0.8 Mpa |
| Air consume | 8-15m3/h |
| Weight | about 1100kg |
| Dimension | L2250 x W2100 x H2100mm |
| Inspection | wire knot, low pressure, terminal finish, abnormal crimp force, crimp appearance |
Why Choose BOZWANG as Your Sensor cable automatic production line Manufacturer?
•Scale & Workforce
40,000 m² facility with 45,000 m² building area, 500+ employees, and 300+ technical personnel.
•Deep Specialization
Core product families include FAKRA, HSD, automotive Ethernet, and EV high-voltage harness lines — not side products.
•Intelligent Processing
Mitsubishi PLC / fiber servo control, CCD vision, crimp-force monitoring, MES uplink, and full process traceability.
•Precision Engineering
Rotary stripping, servo depth control, foil/shield handling, and ±0.01 mm-class crimping accuracy on advanced lines.
•Strong R&D Base
300+ engineers, 160+ patents, and continuous development for automotive, 5G, and EV applications.
•Global Trust & Service
ISO 9001 / ISO 45001 / CE-capable systems, 12-month warranty, wooden-case export packing, remote commissioning, spare parts, and cable-sample testing — serving Aptiv-, Rosenberger-, Yazaki-, and BYD-tier plants in nearly 100