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BZW-4001G Sensor cable automatic production line

Defects liability period:12 Months
Degree of automation:Automatic
Transport package:Wooden Case
Specifications:700*500*430mm
Certificate:CE/ISO:9001/ISO45001
Trademark:bozhiwang
Country of origin:Changzhou, China

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Sensor cable automatic production line
Product Detail

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Product Description:

This cable production line machine processes the round sheathed with two inner cores, cable automatically feed and straighten, cut by certain length, strip cable jacket, inner core cable forming and strip, terminal crimping and CFM testing with visual inspection, and finally insert into the house.

Product Feature:

1.International appearance design, and tight and concise whole structure;
2.IPC controlling system, operating interface is simple and rational. The operation of the machine is easy to learn. All the parameters is easily set and stored. The images of operating indications are simple and direct;
3.Panasonic FP2 RTX network bus system, high precision, fast response, and monitoring in real time;
4.The crimping station is installed with imported servo motor, high crimping precision and stable performance;
5.The pneumatic parts are all imported SMC, high efficiency and stability with long life service;
6.Full closed loop flexible wire feeding system, rubber belt feeding device protects the surface of the wire from the damaging, increasing the feeding efficiency;
7.The unqualified product can be eliminated and reclaimed to reach 100% qualified rate;
8.The receptacle housing feeding station is equipped with vibratory plate and orbit. Both receptacle housing clamp speed and feeding delay time are adjustable on touch screen, smartly match the proceeding of whole automatic work line.

Technical Parameters :

BZW-4001GAutomatic intelligent terminal crimping machine with receptaclehousing inserting for sensor
Wire ODOD 3.5-6mm
Wire length150-10000mm
Cut precison±(1.0mm+0.2%*L)mm
Strip lengthjacket: 0.1-18mm Inner core: 0.1-8mm
Feed speedMax. 12.0 m/s
Capacityabout 3s/pcs
Crimp force25KN
Power220V 50/60HZ 40kw
Air source0.5 Mpa-0.8 Mpa
Air consume8-15m3/h
Weightabout 1100kg
DimensionL2250 x W2100 x H2100mm
Inspectionwire knot, low pressure, terminal finish, abnormal crimp force, crimp appearance


Why Choose BOZWANG as Your Sensor cable automatic production line Manufacturer?

•Scale & Workforce
40,000 m² facility with 45,000 m² building area, 500+ employees, and 300+ technical personnel.
•Deep Specialization
Core product families include FAKRA, HSD, automotive Ethernet, and EV high-voltage harness lines — not side products.
•Intelligent Processing
Mitsubishi PLC / fiber servo control, CCD vision, crimp-force monitoring, MES uplink, and full process traceability.
•Precision Engineering
Rotary stripping, servo depth control, foil/shield handling, and ±0.01 mm-class crimping accuracy on advanced lines.
•Strong R&D Base
300+ engineers, 160+ patents, and continuous development for automotive, 5G, and EV applications.
•Global Trust & Service
ISO 9001 / ISO 45001 / CE-capable systems, 12-month warranty, wooden-case export packing, remote commissioning, spare parts, and cable-sample testing — serving Aptiv-, Rosenberger-, Yazaki-, and BYD-tier plants in nearly 100

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FAQs aboutBZW-4001G Sensor cable automatic production line

What types of wire harness processing machines do you offer?

We offer wire/cable processing lines (FAKRA, HSD, Ethernet, HV), terminal crimping machines, cutting & stripping machines, coaxial strippers, special machines (wire winding, tube cutting, shield net, ultrasonic welding), and auxiliary equipment (pre-f

What is the lead time for this machine?

Standard models typically ship within 30–45 days after order confirmation. Customized machines may require 45–60 days depending on configuration and options. We will provide an exact delivery schedule in your quotation.

Do you provide installation and training support?

Yes. We offer remote video commissioning and online training for all machines. On-site installation and training services are also available upon request. Our engineers will guide your team through setup, parameter setting, and trial production until the

Can this machine be customized for my specific wire or connector?

Yes. Our machines support flexible customization including wire gauge range, strip length, terminal type, connector housing, and integration with your existing production line or MES system. You can send us cable samples and drawings, and we will tailor t

What certifications do your wire harness processing machines have?

We have successively passed ISO9001, iso45001, ISO14001, iso50001, CE, TUV and other certifications, supported by advanced production equipment.