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BZW-8.0IS Industrial sensor wire harness automatic production line

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BZW-8.0IS Industrial sensor wire harness  automatic production line
Product Detail

Product introduction

This equipment is suitable for fully automatic intelligent production lines for stripping four-core and three-core sheathed cables, crimping center conductors, and

automatically threading shells. It can realize processes such as automatic rolling, U-folding, and manual threading, and can process single male, single female, and

male-female combination products. The equipment adopts standard module integrated workstations and is driven by servo motors to ensure product stability

and processing accuracy. It is equipped with an all-in-one machine + mobile tablet dual control touch screen, with a simple interface, parameter settings and

storage, including 4-level password protection, fault lights and fault codes to assist maintenance, making maintenance convenient and reducing costs. Production

inspection data can be extracted in real time and connected to the company's MES system to achieve product traceability and process monitoring, helping

companies improve product quality and save labor.


Product description

NO.1 The machine uses PLC control, fiber communication, full servo system and stable working performance.

NO.2 This machine is equipped with multiple CCD visual automatic detection systems to monitor

product quality in real time. If defective products are found, they will automatically alarm and prompt

for isolation to prevent defective products from flowing out.

NO.3 All crimping machines are equipped with OES pressure management systems to monitor the

crimping process in real time and automatically save detection data.

NO.4 Recipe storage, ESP, alarm data records, operation data, operation records, database system,

production data can be viewed at any time, multiple material numbers can be switched with one click to

achieve rapid production scheduling.

NO.5 Electrical components adopt well-known international/domestic brands to ensure the long-term

operation stability of the equipment.

NO.6 Operation authority management, MES system, product data tracking.



Wire OD rangeΦ3.5-4.5mm
Wire length300-20000mm (Other length can be customerized made)
Capacity12s/pcs single-ended, 12s/pcs double-ended
Crimp force30KN
Weight16000kg
Air pressure0.4-0.7Mpa
Power380V 50/60Hz 20kw
Dimension20000*1280*2100mm (Depending on the number of customized workstations)
Applied applicatorOTP applicator, European mechnical applicator and pneumatic applicator
Inspectwire feed、cable angle detection、 crimping check、air pressure inspect
FunctionAutomatic winding/automatic winding/manual winding, nut pre-installation, sheath stripping, untwisting core wire, four-core/three-core wire separation, core wire shaping, core stripping and zero cutting, crimping of male and female conductors, insertion of male and female plastic shells, NG analysis and processing, and wire take-up (functional configuration can be customized according to requirements)




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