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BZW-9001 Intelligent wire harness processing center
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BZW-9001  Intelligent wire harness processing center
Product Detail

The whole process integrated intelligent equipment integrates the five core processes of wire cutting,

stripping, crimping, inspection, and insertion. It integrates CCD visual inspection and 3D scanning

correction technology to ensure the traceability of terminal crimping and plugging quality.

The integrated design greatly saves production line space and labor costs.

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Product Feature:

NO.1 Simultaneously load 36 types of wires to meet complex process requirements.

NO.2 The standard platform is equipped with a 3+6 workstation design to achieve flexible compatibility.

NO.3 Integrated peeling vision, plugging vision, crimping CFM and other inspections to ensure process - ing quality.

NO.4 3D profiler and force sensor dynamically monitor insertion quality in real time.

NO.5 Equipped with a full set of magnetic levitation modules, high dynamics can correspondingly

increase the processing cycle time.

NO.6 Equipped with MES standard data interface, which can meet the needs of production task issuance, quality verification and data upload.

Technical Parameters :

Diameter range0.22-2.5 mm²
Processing length

Single-ended processing:80-2000mm

Double-end processing:200-4000mm

Composite processing:600-4000mm

Length accuracy L<500mm :+1mm L≥500mm :±(1.0+0.2%*L)mm
Peeling length0.1-25mm
Feeding speed0-5M/S(max)
Number of threading stations 0-6(Can be increased)
Number of crimping stations3-12(Can be increased)
Crimping force25KN
Number of wires loaded36(MAX:54)
Capability 1.5-3S/hole(The process may vary depending on the process)
Power AC380V 50Hz 10kw
Air supply0.5-0.8Mpa
Gas consumption10-15m³/h
Weight3800kg
Dimension6180*1850*1850mm(9 work stations)




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