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BZW-9001 Intelligent wire harness processing center

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BZW-9001  Intelligent wire harness processing center
Product Detail

The whole process integrated intelligent equipment integrates the five core processes of wire cutting,

stripping, crimping, inspection, and insertion. It integrates CCD visual inspection and 3D scanning

correction technology to ensure the traceability of terminal crimping and plugging quality.

The integrated design greatly saves production line space and labor costs.

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Product Feature:

NO.1 Simultaneously load 36 types of wires to meet complex process requirements.

NO.2 The standard platform is equipped with a 3+6 workstation design to achieve flexible compatibility.

NO.3 Integrated peeling vision, plugging vision, crimping CFM and other inspections to ensure process - ing quality.

NO.4 3D profiler and force sensor dynamically monitor insertion quality in real time.

NO.5 Equipped with a full set of magnetic levitation modules, high dynamics can correspondingly

increase the processing cycle time.

NO.6 Equipped with MES standard data interface, which can meet the needs of production task issuance, quality verification and data upload.

Technical Parameters :

Diameter range0.22-2.5 mm²
Processing length

Single-ended processing:80-2000mm

Double-end processing:200-4000mm

Composite processing:600-4000mm

Length accuracy L<500mm :+1mm L≥500mm :±(1.0+0.2%*L)mm
Peeling length0.1-25mm
Feeding speed0-5M/S(max)
Number of threading stations 0-6(Can be increased)
Number of crimping stations3-12(Can be increased)
Crimping force25KN
Number of wires loaded36(MAX:54)
Capability 1.5-3S/hole(The process may vary depending on the process)
Power AC380V 50Hz 10kw
Air supply0.5-0.8Mpa
Gas consumption10-15m³/h
Weight3800kg
Dimension6180*1850*1850mm(9 work stations)




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FAQs aboutBZW-9001 Intelligent wire harness processing center

What types of wire harness processing machines do you offer?

We offer wire/cable processing lines (FAKRA, HSD, Ethernet, HV), terminal crimping machines, cutting & stripping machines, coaxial strippers, special machines (wire winding, tube cutting, shield net, ultrasonic welding), and auxiliary equipment (pre-f

What is the lead time for this machine?

Standard models typically ship within 30–45 days after order confirmation. Customized machines may require 45–60 days depending on configuration and options. We will provide an exact delivery schedule in your quotation.

Do you provide installation and training support?

Yes. We offer remote video commissioning and online training for all machines. On-site installation and training services are also available upon request. Our engineers will guide your team through setup, parameter setting, and trial production until the

Can this machine be customized for my specific wire or connector?

Yes. Our machines support flexible customization including wire gauge range, strip length, terminal type, connector housing, and integration with your existing production line or MES system. You can send us cable samples and drawings, and we will tailor t

What certifications do your wire harness processing machines have?

We have successively passed ISO9001, iso45001, ISO14001, iso50001, CE, TUV and other certifications, supported by advanced production equipment.