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BZW-9D Ultrasonic terminal welding machine

The BZW-9C Ultrasonic Terminal Welding Machine is a high-tech unit for cable-to-terminal connection, combining acoustics, mechanics and polymer technology. It uses original imported ultrasonic components for stable performance, welding copper/aluminum wire to terminals of different thicknesses with no gap holes and less heating risk. Its industrial-PC HMI links to factory systems, stores formulas and switches welding recipes easily. 
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BZW-9D Ultrasonic terminal  welding machine
Product Detail

NO.1 This ultrasonic terminal welding machine is a special equipment for the

connection between cables and terminals. It is a

high-tech equipment developed using acoustics,

mechanics, polymer science, etc.

NO.2 This ultrasonic terminal welding machine can adopt a dual push structure

mode controlled by two sets of generators and transducers, or it can adopt a high-power single transducer

structure, with strong output power, and the ultrasonic

wave uses original imported acoustic components, which

have reliable and stable performance.

NO.3 Electrical and pneumatic components are made

of internationally renowned brands, SMC, FESTO,

Yadeke, etc.

NO.4 It can meet the welding of terminals with

different thicknesses and copper and aluminum wires.

The welding effect is stable, there are no gaps and

holes, which reduces the probability of heating and

improves product safety performance.

NO.5 The human-machine interface is equipped with

an industrial control machine standard, which can meet

the docking needs of the customer's factory MES

production system. Ultrasonic terminal welding has simple and intelligent operation, and the formula parameters can be stored. The

welding formula can be switched arbitrarily to complete

the production of different products.


Use function

Wire harness to terminal welding

(copper or aluminum wire)

PowerAC 380V 60Hz
Weldability10-70/120mm2, Terminal thickness: 1-5mmAir sourceClean dry compressed air

Maximum

power

8000w/12000w

Working

pressure

0.1-0.6Mpa
Frequency20KHzWeight960kg
Dimension1300*950*2050mm


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FAQs aboutBZW-9D Ultrasonic terminal welding machine

What types of wire harness processing machines do you offer?

We offer wire/cable processing lines (FAKRA, HSD, Ethernet, HV), terminal crimping machines, cutting & stripping machines, coaxial strippers, special machines (wire winding, tube cutting, shield net, ultrasonic welding), and auxiliary equipment (pre-f

What is the lead time for this machine?

Standard models typically ship within 30–45 days after order confirmation. Customized machines may require 45–60 days depending on configuration and options. We will provide an exact delivery schedule in your quotation.

Do you provide installation and training support?

Yes. We offer remote video commissioning and online training for all machines. On-site installation and training services are also available upon request. Our engineers will guide your team through setup, parameter setting, and trial production until the

Can this machine be customized for my specific wire or connector?

Yes. Our machines support flexible customization including wire gauge range, strip length, terminal type, connector housing, and integration with your existing production line or MES system. You can send us cable samples and drawings, and we will tailor t

What certifications do your wire harness processing machines have?

We have successively passed ISO9001, iso45001, ISO14001, iso50001, CE, TUV and other certifications, supported by advanced production equipment.