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BZW-9A-1 Ultrasonic wire harness welding machine

The BZW-9A-1 is a China-made ultrasonic wire harness welder built for copper/copper and copper/aluminum wire joining. Instead of crimp terminals or tinning, it fuses bare strands with 20 kHz ultrasonic energy, giving near-zero-ohm joints, no flux smoke and lower heat-risk harnesses. A 10-inch HMI stores welding recipes, while the motor-driven width and proportional-valve pressure settings make changeovers fast for 0.5–25 mm² wires. Compact at 800×500×1100 mm and 130 kg, it suits automotive, EV and appliance harness shops needing clean, repeatable, low-resistance connections from a Bozhiwang ISO 9000 production line.

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BZW-9A-1 Ultrasonic wire harness welding machine
BZW-9A-1 Ultrasonic wire harness welding machine
BZW-9A-1 Ultrasonic wire harness welding machine
BZW-9A-1 Ultrasonic wire harness welding machine
BZW-9A-1 Ultrasonic wire harness welding machine
BZW-9A-1 Ultrasonic wire harness welding machine
Product Detail

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Ultrasonic Wire Harness Welding Machine Features:

NO.1 This ultrasonic wire harness welding machine is a special equipment mainly for copper wire and copper wire docking or parallel pressure, is the use of acoustics, mechanics, polymer integrated research and development of high-tech equipment.

NO.2 Domestic homemade acoustic components with reliable and stable performance.

NO.3 It can replace the traditional cord end terminal crimping or dipping tin, direct welding of raw material stripping, no waste and harmful gas precipitation, welding wire resistance close to zero Ω, greatly reducing the safety risks caused by heating.

NO.4 The welding width is controlled by a high-precision motor, digital width adjustment, and the welding pressure is controlled by an electronic proportional valve, which can quickly adjust the width and pressure parameters.

NO.5 The human-computer interface is a 10-inch touch screen, which meets the needs of different customers. It has simple and intelligent operation, and can store formula parameters. ultrasonic wire harness welding machine can switch welding formulas at will to complete the production of different products.

Ultrasonic Wire Harness Welding Machine Technical Parameters :


Use functionWiring harness welding(Copper or aluminum wire)
Weldability0.5-25mm²
Maximum power4000w
Frequency20KHz
PowerAC 220V 60Hz
Air source Clean dry compressed air
Working pressure0.1-0.6Mpa
Weight 130kg
Dimension

800*500*1100mm



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FAQs aboutBZW-9A-1 Ultrasonic wire harness welding machine

What types of wire harness processing machines do you offer?

We offer wire/cable processing lines (FAKRA, HSD, Ethernet, HV), terminal crimping machines, cutting & stripping machines, coaxial strippers, special machines (wire winding, tube cutting, shield net, ultrasonic welding), and auxiliary equipment (pre-f

What is the lead time for this machine?

Standard models typically ship within 30–45 days after order confirmation. Customized machines may require 45–60 days depending on configuration and options. We will provide an exact delivery schedule in your quotation.

Do you provide installation and training support?

Yes. We offer remote video commissioning and online training for all machines. On-site installation and training services are also available upon request. Our engineers will guide your team through setup, parameter setting, and trial production until the

Can this machine be customized for my specific wire or connector?

Yes. Our machines support flexible customization including wire gauge range, strip length, terminal type, connector housing, and integration with your existing production line or MES system. You can send us cable samples and drawings, and we will tailor t

What certifications do your wire harness processing machines have?

We have successively passed ISO9001, iso45001, ISO14001, iso50001, CE, TUV and other certifications, supported by advanced production equipment.