BZW-5.0+Z Automatic single end twisting, tinning and terminal crimping machine for 5 wires
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NO.1 Exquisite, compact design, human design and small footprint.
NO.2 Digital intelligent touch screen, easy to learn and use.
NO.3 Can store 100 sets of processing procedures, change process and material quickly.
NO.4 High speed DSP distributed control system, silent hybrid servo drive, high precision and fast speed.
NO.5 Wire feeding through straight tube, with no fear of wire blockage, the machine performance gets more stable and finished wire will be more tide.
NO.6 Blades are well clipped and fixed on frame, easy to install and understand, more fast and save labor force.
NO.7 Twisting mechanism has the function of automatic reset, different diameter no need to adjust to realize the universal wire twisting.
NO.8 Input circuit equipped with abnormal signal lights, which can indicate the bug zone, and helps worker with.
NO.9 OES pressure management system can be installed and connected to MES system.
| Technical Parameter | |||
| Cross section | AWG#16-AWG#32 | Crimping position | Digital adjustment |
| Cutting length | 8mm-650mm(longer length can be customized） | Air pressure | 5-7kgf (Clean and dry air is required) |
| Stripping length | Wire head：0.1mm-15mm | Tool material | Tungsten steel/ high speed steel |
| Twisting length | 3mm-7mm | Power | AC 220V 50/60Hz Single phase |
| Tube diameter | Φ0.8mm-3.5mm | Detection device | Low air pressure、wire lack or not、unqulaifed crimp, wire knotting |
| Crimping force | 2.0T | Weight | about 250kg |
| Working speed | 5000-5500pcs/hour | Dimension | 900*600*1400mm（Excluding raised part） |
| Function | Wire cutting、single end strip、double end strip、single end half strip、double end half strip、 single end twisting、single end crimping，single end tinning | ||
•Scale & Workforce
40,000 m² facility with 45,000 m² building area, 500+ employees, and 300+ technical personnel.
•Deep Specialization
Core product families include FAKRA, HSD, automotive Ethernet, and EV high-voltage harness lines — not side products.
•Intelligent Processing
Mitsubishi PLC / fiber servo control, CCD vision, crimp-force monitoring, MES uplink, and full process traceability.
•Precision Engineering
Rotary stripping, servo depth control, foil/shield handling, and ±0.01 mm-class crimping accuracy on advanced lines.
•Strong R&D Base
300+ engineers, 160+ patents, and continuous development for automotive, 5G, and EV applications.
•Global Trust & Service
ISO 9001 / ISO 45001 / CE-capable systems, 12-month warranty, wooden-case export packing, remote commissioning, spare parts, and cable-sample testing — serving Aptiv-, Rosenberger-, Yazaki-, and BYD-tier plants in nearly 100 countries.
